Intermittent Motion Tea Bag Cartoner

The Intermittent Motion Tea Bag Cartoner automates secondary packaging of individual tea bags and multipack bundles into folding cartons. An indexing drive maintains fixed carton position during loading, preserving filter paper structural integrity and pouch geometry.
The unified platform integrates carton erection, leaflet insertion, product transfer, flap closing, and discharge within synchronized intermittent movement cycles. Designed for sanitary manufacturing environments, the machine functions independently or connects directly to upstream pouch packaging equipment and downstream case packing systems.

Gentle Product Handling: Stationary indexing stations eliminate product shift and protect delicate filter media during insertion.
Accurate Carton Positioning: Servo-driven motion profiles deliver consistent loading alignment and tight flap closure execution.
Flexible Product Compatibility: Quick-change architecture accommodates diverse carton formats, tea bag geometries, and paper inserts.
Stable Mechanical Operation: Dynamic balancing limits operational vibration across continuous production schedules.
Production Line Integration: Standardized hardware interfaces synchronize operational data with checkweighers, coders, vision systems, and case packers.

Pillow Tea Bags: Optimized feeding mechanisms manage single or stacked pillow sachets without foil creasing.
Pyramid Tea Bags: Dedicated orientation guides protect 3D mesh structures and preserve internal leaf space.
Tea Bags with String and Tag: Positive-control feed channels prevent string entanglement during transfer.
Multi-Bag Cartons: Adjustable bucket conveyors support variable count configurations and retail pack layouts.

Intermittent Indexing Conveyor: Holds cartons locked in position during precise fill and seal dwell phases.
Automatic Carton Feeding: Rotary vacuum pick-off pulls and opens carton blanks in a positive mechanical sequence.
Leaflet Feeding Unit: Friction or rotary feeders insert pre-folded instruction leaflets during the main packaging cycle.
Carton Closing System: Synchronized tucking arms fold top and bottom flaps for clean carton profiles.

Food-Oriented Machine Construction: Smooth stainless steel surfaces in product contact zones facilitate quick washdown and wipe-down procedures.
Precision Machined Components: CNC-machined drive components maintain strict mechanical tolerances for low-wear operation.
Modular Equipment Layout: Station-based mechanical architecture simplifies maintenance access, tooling swaps, and line reconfiguration.

Carton Dimensions: Adjustable guide rails and custom bucket inserts accommodate specific carton size ranges.
Feeding Solution: Tailored infeed options match production speed, stacking style, and tea bag orientation.
Inspection Functions: Integrated sensors verify optical character codes, leaflet presence, and carton fill status with dedicated reject gates.
End-of-Line Integration: Software protocols facilitate handshake communication with inline coders, labelers, and case packing systems.

Assembly Inspection: Pre-commissioning audits verify mechanical tolerances, shaft alignment, and structural rigidity.
Functional Testing: Factory Acceptance Testing (FAT) validates cycle speeds, carton pick success, product transfer accuracy, and sealing consistency.
Electrical Verification: Testing confirms PLC ladder logic, sensor accuracy, emergency stop loops, and panel safety standards.

Machinery compliance documentation and manufacturing records are available upon request, including:

• CE Compliance
• ISO 9001 Quality Management Certification
• Complete technical construction files, electrical schematics, and material traceability certificates accompany export documentation.

Protective Packaging: Heavy-duty crating shields machinery against vibration, impact, and moisture during ocean or air transport.
Export Preparation: Critical mechanical components receive anti-corrosion barrier coatings and vacuum foil packaging.
Logistics Support: Crates feature standardized center-of-gravity markers, forklift lifting points, and full shipping manifests.

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