Product Overview
The Intermittent Motion Candy Cartoner provides automated secondary packaging for individually wrapped hard candies, gummies, chocolates, lollipops, and confectionery products. Utilizing a mechanical cam-indexing transport system, the unit holds each carton stationary during product insertion to protect wrapper integrity and maintain product alignment.
This horizontal cartoning machine integrates carton erection, leaflet insertion, product loading, flap closing, coding, inspection, and discharge into a unified, high-efficiency system. It operates as a standalone unit or connects directly to upstream flow wrappers and downstream case packing machinery.
Product Advantages
Gentle Product Handling
The intermittent indexing mechanism immobilizes the carton during the loading cycle. Stationary loading prevents surface friction, preserves fragile wrappers, and maintains consistent product orientation.
Flexible Carton Compatibility
Adjustable guide channels and quick-release changeover components enable swift transitions across various carton dimensions without specialized tooling.
Stable Feeding Accuracy
Servo-driven loading arms synchronize with the main drive system to ensure precise placement, reducing empty cartons and misfeeds during operation.
Hygienic Machine Design
Built with an open-frame architecture and food-contact stainless steel surfaces, the machine allows quick washdowns, easy access for sanitization, and simplified daily maintenance.
Production Line Integration
Standard communication interfaces allow signal integration with primary wrappers, checkweighers, vision systems, and automated case packers.
Technical Specifications
|
Item |
Specification |
|
Machine Type |
Intermittent Motion Horizontal Cartoner |
|
Product Type |
Individually Wrapped Confectionery |
|
Carton Style |
Straight or Reverse Tuck-In Folding Carton |
|
Speed |
Up to 120 cartons/min |
|
Carton Material |
Folding Boxboard / Paperboard |
|
Feeding Method |
Automatic Servo Feeding |
|
Drive System |
Servo Motor + Mechanical Cam Indexing |
|
Control System |
Industrial PLC with Touchscreen HMI |
|
Power Supply |
Configurable per regional electrical standards |
|
Air Pressure |
0.5–0.7 MPa |
Supported Candy Types
Hard Candies: Twist-wrapped and pillow-packed candies.
Soft Candies & Gummies: Pouch-packed jellies and flexible confectionery bags.
Chocolates: Foiled pralines, molded chocolate blocks, and wrapped bars.
Mixed Candy Packs: Multi-count assortments configured to set packaging patterns.
Machine Construction
Food-Grade Materials: Product contact components are fabricated from SUS304 stainless steel and non-toxic polymers.
Modular Frame: Rigid steel frame structure minimizes vibration and supports future line expansion.
Precision Transmission: Hardened steel indexing cams and servo actuators deliver synchronized motion with low mechanical wear.
Customization Options
● Automatic leaflet inserters (pre-folded leaflets or roll-feed units)
● Inline laser or thermal transfer batch coders
● Optical vision inspection for barcode reading and product verification
● Pneumatic automatic reject units for incomplete cartons
● Multi-count product feeding and counting systems
● Integrated line synchronization protocols
Quality Control & Certifications
Each machine undergoes structural inspection, continuous dry-run testing, electrical safety validation, and pre-shipment factory acceptance testing (FAT) using customer product samples.
Certifications: CE Compliant, ISO 9001 Certified Manufacturing
Documentation: Operating manuals, electrical schematics, mechanical assembly drawings, and spare parts catalogs provided.
Packaging & Shipping
Equipment is cleaned, treated with protective anti-corrosion coating, and sealed within moisture-proof barrier film before crating. Standard export-grade wooden cases with internal load-securing framing protect the machine during international transit.
FAQ
Q: What candy styles can this machine process?
A: It processes individually wrapped hard candies, gummies, chocolates, lollipops, mints, and multi-piece assortments.
Q: How does the machine adjust to different carton sizes?
A: Size conversions utilize quick-adjust handwheels, numerical indicators, and modular change parts to minimize downtime.
Q: Can this unit connect directly to primary packaging equipment?
A: Yes. Standardized handshake signals and speed synchronization allow direct integration with upstream wrapping machines and downstream packaging equipment.
Q: Is automatic leaflet insertion available?
A: An automatic leaflet insertion unit can be integrated into the carton feeding station.
Q: What quality inspection options are supported?
A: The system supports barcode scanners, vision sensors for product verification, leaflet presence checks, and automatic defective carton reject units.
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