Intermittent Motion Syringe Cartoner

The Intermittent Motion Syringe Cartoner automates secondary packaging for disposable, prefilled, and safety syringes. Operating on an indexing cycle, the unit integrates carton feeding, leaflet insertion, syringe loading, flap closure, and discharge into a single station-by-station workflow.
The stop-and-go transport design holds cartons stationary during product transfer, preventing movement during loading. The modular frame supports connection with assembly lines, labeling systems, vision inspection units, and case packers.

Gentle Product Handling
Stationary positioning during product transfer eliminates sliding contact, preventing mechanical impact on glass barrels, plungers, and protective caps.
Accurate Carton Positioning
Fixed-station indexing maintains precise alignment across feeding, leaflet insertion, and flap tucking sequence.
Flexible Product Compatibility
Modular change parts allow configuration for various syringe dimensions and carton formats on a single chassis.
Efficient Format Change
Calibrated handwheels and quick-release tooling enable repeatable adjustment between product specifications.
Automated Inspection
Integrated sensors detect unopened cartons, missing leaflets, and empty boxes, triggering automatic rejection without stopping the main drive.
Production Line Integration
Standard electrical and mechanical interfaces allow direct signal exchange with upstream fillers and downstream end-of-line systems.

Disposable Syringes
Cartoning for sterile hypodermic and general medical syringes.
Prefilled Syringes
Packaging for prefilled glass or polymer syringes.
Safety Syringes
Handling for syringes with passive or active needle protection devices.
Medical Injection Devices
Packaging for specialty medical injectors and auto-injector components.

Disposable Syringes: Standard medical capacities across common volumetric sizes.
Prefilled Syringes: Glass or polymer units requiring smooth linear transfer.
Safety Syringes: Configurations equipped with needle shields and safety housings.
Customized Medical Devices: Dedicated format parts built for custom dimensions.

Carton Feeding Unit
Pneumatic vacuum arms extract flat carton blanks from the magazine and place them into the main transport chain.
Leaflet Insertion System
Feeds folded instruction leaflets directly into the carton path in sync with product loading.
Product Loading Station
Horizontal pusher arms transfer syringes into the opened carton opening.
Carton Closing Unit
Mechanical guides fold side flaps and tuck top/bottom closures securely.
Discharge Conveyor
Transfers finished cartons to downstream checkweighers or secondary packers.

Stainless Steel Construction: Exterior panels and product-contact components utilize sanitary grade stainless steel.
Precision Machining: Structural transmission elements are manufactured via CNC machining for low operational tolerances.
Modular Mechanical Design: Separated functional stations simplify routine maintenance and module swaps.

Carton Size Customization: Machine pitch and guide rails engineered to specified carton dimensions.
Feeding System Design: Custom infeed tracks designed around upstream product orientation.
Inspection Functions: Optional optical vision, barcode verification, and non-conforming reject stations.
Production Line Integration: Custom PLC protocol matching and hardware interfacing for centralized line control.

Component Inspection: Dimensional verification of turned and milled parts prior to assembly.
Assembly Verification: Laser alignment and timing checks during drive train setup.
Functional Testing: Dry-cycle verification covering feeding, loading, and closing sequences.
Trial Production: Factory Acceptance Testing (FAT) performed using customer-provided sample materials.

Manufacturing Standards: Built according to standard pharmaceutical machinery guidelines.
Electrical Safety: Wiring practices and control enclosures comply with international safety codes.
Available Certifications: Documentation available for CE compliance, ISO 9001 systems, and validation protocols.

Protective Packaging: Sealed barrier film, anti-corrosion coating, and reinforced wooden crates.
Export Shipping: Crated for sea, air, or land freight.
Documentation: Operation manuals, schematics, maintenance schedules, and spare parts list provided.

Hot Tags: intermittent motion syringe cartoner, China intermittent motion syringe cartoner manufacturers, suppliers, factory, High Speed Horizontal Box Packing Machine