Puffed Food Drop Packer

The puffed food drop packer is a drop-type boxing equipment specially built for the puffed food industry. Aiming at the product characteristics of puffed food such as fluffy, fragile, afraid of extrusion and easy to break, it adopts free drop layered buffer boxing technology, perfectly solving the industry pain point of high extrusion breakage rate of traditional push-type boxing machines. Our puffed food drop packer allows puffed products to fall smoothly into corrugated outer boxes through layered alignment and buffer drop structure, without hard extrusion throughout the whole process, which can control the product breakage rate within 1%, far lower than the industry average level, effectively improving the finished product qualification rate and reducing material loss costs.

Our puffed food drop packer integrates the whole process functions of automatic carton opening, automatic product counting and alignment, layered buffer drop and automatic sealing. A single equipment can complete the back-end boxing process of puffed food. The equipment is equipped with a high-precision photoelectric counting system, which can accurately count the number of products per box with counting accuracy up to ±0.1%, avoiding the problem of under-loading or over-loading. The height and buffer force of the buffer drop mechanism can be flexibly adjusted according to product characteristics, adapting to puffed products of different brittleness such as potato chips, shrimp chips, popcorn, etc. The equipment adopts an industrial-grade PLC control system, which operates stably and reliably, is simple and convenient to operate, and can be directly docked with the front-end cartoning machine production line to realize the whole process automation of puffed food from cartoning to boxing. With the advantages of low breakage rate and high counting accuracy, this puffed food drop packer has served many well-known domestic puffed food enterprises and has been highly recognized.

Specially suitable for corrugated outer box packaging of various puffed foods such as potato chips, shrimp chips, shrimp crackers, popcorn, puffed nuts, corn rolls, etc. It is suitable for large-scale back-end packaging of puffed food manufacturers.

We implement targeted quality inspection standards for this special model. In addition to conventional complete machine performance tests, we will also add material-carrying simulation production tests, using standard puffed materials to test the special indicators such as breakage rate and counting accuracy of the equipment to ensure that they meet the design requirements. All structural components have undergone stress and load verification to ensure the structural safety of the equipment under full-load continuous operation. Core electrical components are all international well-known brands to ensure the stability and service life of the control system. Each equipment will undergo 72 hours of continuous operation test before leaving the factory, and can only be issued with a qualification certificate after all performance indicators meet the standards. We support customers to entrust third-party quality inspection institutions to conduct full inspection before delivery.

We support exclusive customization according to customers' product characteristics. If customers have puffed products of special shapes, we can customize the corresponding alignment molds and buffer structures to ensure the boxing breakage rate is controlled within the target range. Peripheral equipment such as automatic inkjet printers, weight rejectors and metal detectors can be selected according to customer needs to form a complete puffed food back-end packaging production line. At the same time, we support the customization of equipment appearance color, brand identification and operation interface language to meet the branding needs of different customers and the usage habits of overseas markets. Our engineering team can provide the optimal equipment configuration and whole-line scheme according to customers' factory layout and capacity.

Our factory has passed ISO9001 quality management system certification, and this equipment complies with EU CE safety standards and food contact material hygiene standards, with the qualification to export to the global market. We have a number of technical patents related to boxing equipment, and have independent intellectual property rights in drop buffer boxing, precise counting and other aspects. Each equipment will be accompanied by a complete quality inspection report, qualification certificate and operation manual when leaving the factory, which can meet the food industry access requirements of different countries and regions.

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