Frontline operators of high-end cosmetic factories follow strict pre-shift inspection procedures to ensure the packaging quality of perfume products, as even minor scratches on glass bottles will directly affect brand value. Before starting the equipment, workers first check the air pressure of the pneumatic system, clean the dust on the surface of the conveyor belt, and check whether the suction cup for grabbing cartons is intact. They also need to wipe the contact fixture with a lint-free cloth to avoid residual dust scratching the polished surface of perfume bottles. For perfume products with different bottle heights, operators need to adjust the height of the pressing mechanism in advance and input corresponding parameters on the touch screen. After completing the basic inspection, operators conduct a low-speed trial run of the Servo Perfume Cartoner to verify the alignment accuracy of bottle feeding and carton conveying, and adjust the deviation in time before formal production.
During formal production, patrol inspection and quality sampling are the core links to maintain stable output. Operators patrol every one and a half hours to check the operating temperature of the servo motor and the tightness of the transmission belt, and record the operation data on the shift log. Since perfume glass bottles are fragile, the equipment is equipped with a buffer feeding structure to avoid collision damage during conveying. When the production runs for a period of time, the stable positioning accuracy of the Servo Perfume Cartoner can effectively reduce the collision probability of glass bottles and keep the packaging defective rate at a low level. Workers sample 15 finished boxes every hour to check whether the perfume bottle is placed in the center of the carton and whether the carton sealing is flat and wrinkle-free.
When it is necessary to switch perfume products of different specifications, operators need to follow the standard model change process. First stop the equipment completely, replace the corresponding fixture and suction cup specifications, then input new parameters on the control panel, and conduct a trial run with empty bottles and empty cartons. Only after confirming that the folding and sealing effects meet the standards can formal production be resumed. In case of minor carton jamming during operation, the operator must press the emergency stop button first, and open the protective door for cleaning after the equipment is completely stationary. The quick specification switching function of the Servo Perfume Cartoner helps factories adapt to the production mode of small batches and multiple SKUs of high-end perfume, and shortens the model change time by more than 60% compared with ordinary equipment.
After the end of daily production, operators carry out comprehensive cleaning and maintenance work. They clean up the remaining carton scraps and paper dust inside the equipment, wipe the surface of the sensor with a special cleaning cloth, and apply lubricating oil to the guide rail properly. The maintenance team conducts comprehensive calibration of the servo system every month to ensure the long-term accuracy of the equipment. Factories also regularly organize operation skill training for frontline staff to improve their ability to deal with abnormal situations. Standardized operation management can not only ensure the packaging quality of high-end perfume, but also effectively extend the service life of the equipment. For customized scheme design, on-site demonstration and official quotation, you can reach our technical team via wzleadwing@163.com, cangyuan60@gmail.com or phone number 86-18958842178.