Products
Soap Cartoning Machine

Soap Cartoning Machine

Our soap cartoning machine is tailor-made to meet the demand for automatic cartoning of soap products in the daily chemical industry. Drawing on 16 years of experience in the R&D and manufacturing of packaging machinery, it effectively solves the industry pain points of low efficiency, high defective rate and continuously rising labor costs caused by manual cartoning in traditional operations.

Product Introduction

 

Our soap cartoning machine is tailor-made to meet the demand for automatic cartoning of soap products in the daily chemical industry. Drawing on 16 years of experience in the R&D and manufacturing of packaging machinery, it effectively solves the industry pain points of low efficiency, high defective rate and continuously rising labor costs caused by manual cartoning in traditional operations. This equipment can automatically complete the entire process including soap loading, carton forming, edge folding and sealing. Only two operators are required to replace an entire manual packaging and sealing line, which greatly cuts labor costs, significantly boosts production efficiency, and ensures consistent and neat cartoning results. Up to now, our soap cartoning machines have been exported to more than 20 countries and regions, serving over 300 daily chemical manufacturers worldwide. Customized models account for over 60% of total sales, and the equipment has won wide recognition for its stable performance and flexible adaptability.

 

Every soap cartoning machine is equipped with PLC control systems and human-machine touch screen interfaces from world-renowned brands. The operation is simple and intuitive, and ordinary workers can work independently after just one hour of training. Adopting a modular design, the equipment runs with noise below 75 decibels and has a failure rate of less than 0.5%, supporting 24-hour non-stop production. We have fully considered differences in customers' production environments during design, optimized the equipment footprint and layout, enabling seamless integration with customers' existing production lines without large-scale workshop renovations. It helps customers realize production automation upgrading at the lowest cost.

 

Specification Parameters

 

Power Supply: AC380V, 50HZ, three-phase five-wire power supplyOverall Dimension: 5000×1750×1900mm (L×W×H)
Max Power: 5.5KWNoise Level: ≤70dB
Production Capacity: ≤160 cartons per minuteNet Weight: 3000KG
Compressed Air: Pressure 0.7MPa, Flow rate 0.67-0.9 cubic meters per hourCompressed Air: Pressure 0.7MPa, Flow rate 0.67-0.9 cubic meters per hour
Max Carton Dimension: 250×110×60mm (L×W×H); Min Carton Dimension: 140×60×30mm (L×W×H)Max Carton Dimension: 250×110×60mm (L×W×H); Min Carton Dimension: 140×60×30mm (L×W×H)
Paper Specification: 350-450 g/m² (Reference Standard: GB/T451.3-1989 Determination of grammage for paper and board)Paper Specification: 350-450 g/m² (Reference Standard: GB/T451.3-1989 Determination of grammage for paper and board)
Notes: The deviation of carton width within the specified range shall not exceed ±25mm, and the deviation of height and thickness shall not exceed ±25mm. Stroke: 152.4mm (customizable per product requirements).Notes: The deviation of carton width within the specified range shall not exceed ±25mm, and the deviation of height and thickness shall not exceed ±25mm. Stroke: 152.4mm (customizable per product requirements).

 

Product Application Scope

 

This soap cartoning machine is widely used for packaging various soap products in the daily chemical industry, including regular cleansing soap, handmade essential oil soap, medicinal soap, laundry soap and bath soap. It also adapts to combined cartoning of soap with accessories such as bath balls and foaming nets. Beyond the daily chemical sector, the equipment can be slightly adjusted for cartoning products of similar shapes in the cosmetics and daily necessities industries. It delivers multi-purpose functionality to help customers expand production scope.

 

Customization Services

 

As an original manufacturer, our core advantage lies in providing all-round customized solutions. Our customization services for the soap cartoning machine cover the following aspects:

1. Carton Type & Size Customization: We can adjust the carton forming mechanism, material hopper and pushing device according to customers' packaging designs to adapt to various carton types including tuck-top cartons, two-piece cartons, window cartons and irregular cartons. Customization of any non-standard sizes is also available.

2. Functional Module Customization: Additional functions such as production date coding, QR code inkjet printing, anti-counterfeit label pasting, product weight inspection and unqualified product rejection can be integrated to realize the integration of cartoning and quality inspection.

3. Production Line Integration Customization: This machine can be seamlessly connected with our automatic bagging machines, case packing machines and palletizing machines to build a complete automatic packaging line from product discharging to finished product palletizing and improve overall production efficiency.

4. Appearance & Brand Customization: Customization of equipment color, brand logo and operation interface language is supported to meet customers' demands for brand promotion and localized production.

5. Technical Drawing Customization: We can manufacture equipment based on customers' provided technical drawings or product prototypes. Our engineering team will also optimize design solutions based on years of experience to enhance equipment practicality and stability. The design confirmation cycle for customization is only 7 to 20 days, enabling quick response to customers' urgent demands.

 

Quality Assurance

 

We have established a strict full-process quality control system to ensure every soap cartoning machine is manufactured to the highest quality standards. Starting from raw material incoming inspection, all components undergo precision inspection and material verification to prevent unqualified parts from entering the production process. Phased quality inspection is implemented during assembly, with dedicated inspectors for each assembly procedure to guarantee assembly precision. After assembly, the equipment will undergo 72 consecutive hours of no-load operation test and 24 hours of loaded production test to fully inspect operational stability, cartoning accuracy and speed. 100% full inspection is conducted on all equipment before packaging and delivery. Customers are welcome to entrust third-party authoritative institutions to conduct pre-shipment inspection. Our factory has passed the ISO9001 Quality Management System Certification, and all exported products have obtained EU CE Safety Certification, complying with market access requirements of major regions around the world.

 

Our Services

 

We provide comprehensive full-cycle after-sales services for all customers. Every soap cartoning machine comes with a 12-month warranty period. Within the warranty period, free replacement of non-artificially damaged components and technical support are provided. We have a professional after-sales technical team that can guide customers on equipment installation, commissioning and daily maintenance via remote video. On-site installation and training services are available for bulk purchasers. During production, we regularly send photos and videos of production progress to customers for real-time order status tracking. For repeat customers, we will shorten the production cycle and prioritize production to ensure a stable supply chain.

 

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