Automatic Baked Food Box Filling Machine

Automatic Baked Food Box Filling Machine

The automatic baked food box filling machine is a whole-process automated cartoning equipment specially built for the baking industry. It integrates complete processes such as automatic material arranging, distance separation, regularization, loading, gluing and sealing. A single equipment can complete all packaging links of baked food from the cooling line to finished cartoning, greatly reducing manual operation positions and lowering labor costs and management difficulty of baking enterprises.

Product Description

 

The automatic baked food box filling machine is a whole-process automated cartoning equipment specially built for the baking industry. It integrates complete processes such as automatic material arranging, distance separation, regularization, loading, gluing and sealing. A single equipment can complete all packaging links of baked food from the cooling line to finished cartoning, greatly reducing manual operation positions and lowering labor costs and management difficulty of baking enterprises. Our automatic baked food box filling machine adopts a fully flexible conveying and pushing system for the characteristics of baked food such as soft and easy to deform, easy to crumble and afraid of extrusion. All parts in contact with materials are made of soft food-grade materials, and the force is uniform during conveying and loading, which can maximize the protection of the complete shape of products, reduce crumbs and deformation, and improve the finished product qualification rate.

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Our automatic baked food box filling machine can be directly docked with the front-end baking cooling production line to realize seamless connection and transportation of products without manual transfer, avoiding secondary pollution and product loss. The equipment is equipped with an industrial-grade PLC control system and photoelectric detection system, which can automatically identify product position and status, realize intelligent functions such as no cartoning when material is missing and no gluing when box is missing, and effectively reduce packaging waste. In view of the multi-category and multi-specification production characteristics of the baking industry, the equipment has built-in multiple sets of product parameter formulas, which can be switched with one click when changing different products such as bread, cakes, mooncakes, biscuits, etc. At the same time, it is equipped with quick changeover jigs, which can help customers flexibly respond to production orders of different categories. With the advantages of full automation and low breakage rate, this equipment has become the standard equipment for many baking chain brands and central factories.

 

Specifications

 

Parameter Item

Technical Index

Power Supply

AC380V 50HZ, three-phase five-wire power supply

Max. Power

5.5KW

Production Capacity

≤100 boxes/min

Overall Dimensions (L×W×H)

5200×1850×1900mm

Total Weight

2600KG

Applicable Carton Size

Max. 250×120×70mm, Min. 160×70×40mm

Compressed Air Requirement

Pressure 0.7MPa, flow rate 0.67-0.9 m³/hour

Applicable Paper Grammage

350-450 g/m² (compliant with GB/T451.3-1989 standard)

Equipment Stroke

254mm (support customization on demand)

 

Application Fields

 

Widely applicable to fully automatic cartoning packaging of various baked foods such as bread, cakes, mooncakes, biscuits, egg yolk crisps, pastries, etc. It can be docked with baking production lines to realize unmanned packaging operations, and is suitable for large-scale baking factories and central kitchens.

 

Quality Control

 

We implement strict dual quality standards of hygiene and performance for baked food cartoning equipment. All parts in contact with products are made of food-grade 304 stainless steel with polished surface and no sanitary dead corners, easy to disassemble and clean, complying with food production hygiene standards. After the complete machine is assembled, in addition to conventional performance tests, we will also carry out special material-carrying simulation production tests, focusing on inspecting core indicators of the baking industry such as product breakage rate, crumb rate and loading neatness to ensure they meet the design requirements. Each equipment will undergo 72 hours of continuous operation test before leaving the factory, and can only be issued with a qualification certificate after all performance indicators meet the standards. We support third-party quality inspection institutions to conduct on-site hygiene and performance double tests and issue authoritative inspection reports.

 

Customization Capability

 

We can provide in-depth customization services according to the product characteristics and production needs of baking customers. For baked products of special shapes and special sizes, we can customize exclusive material arranging molds and pushing jigs to ensure the complete product shape. Additional equipment such as inkjet printers, labeling machines, weight detectors and metal detectors can be selected according to customer needs to build a full-featured baking packaging production line. At the same time, we support adjusting the operation speed and feeding/discharging direction of the equipment according to customers' factory layout and production line rhythm to realize perfect docking with front and rear equipment. Our engineering team can customize the optimal packaging solution for customers according to their samples and capacity planning.

 

Payment Terms

 

We support flexible payment plans. For standard models, the conventional payment process of 30% advance deposit and 70% balance paid before shipment is adopted. For customized baking packaging whole-line projects, the deposit ratio is 40%-50% according to the project complexity, and the remaining balance is paid after the equipment is installed, debugged and accepted. We accept settlement in various mainstream currencies such as US dollars, euros and RMB, and also support international trade settlement methods such as letters of credit and collection. For long-term cooperative baking brands and bulk orders, we can provide more competitive prices and more flexible payment terms to establish long-term stable cooperative relations.

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